Ceramic 4.0: A holistic approach to the near-net fabrication of ceramics

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Event details

Date 11.10.2022
Hour 14:0015:30
Speaker Professor Ozge Akbulut, Sabancı University, Istanbul
Location
Category Conferences - Seminars
Event Language English

Abstract:
Compared to metals and polymers, the incorporation of ceramics into the framework of Industry 4.0 has been lagged due to the inherent problems in the processing of ceramics. Here, I will present a work flow to adapt ceramics to digital processing schemes. Our design is based on green machining where the weakly-bound ceramic powder is shaped instead of the pre-sintered or sintered hard bodies that are prone to cracking, require higher machining forces, and lead to tool wear. First, I will discuss the preparation of green bodies from ceramic doughs that can be manipulated by hand, cut, or pushed into a mold. This facile method relies on a single additive─a linear copolymer─to homogeneously coagulate highly loaded ceramic suspensions through polymer bridging. Second, I will present the laser-machining results for the fabrication of intricate shapes such as triangle and hexagonal cavities in yttria-stabilized zirconia and magnesia. Lastly, I will discuss the reuse of the powders to ensure “no material leak” in the system. We believe this benchtop, time- and energy-, thus cost-saving approach will transform how we process ceramics.

Graphical Abstract:
Short Bio: : Ozge Akbulut is an Associate Professor at Sabancı University, Istanbul. She received her B.S. in Materials Science and Engineering at Sabancı University in 2004. Her PhD from Massachusetts Institute of Technology (2009) focused on the cost-effective fabrication of biomolecular devices and surface science. She continued her studies as a post-doctoral fellow at Harvard University, (2009–2011) on developing tools/techniques for resource-limited settings. Her main research interests are the near-net fabrication of ceramics (both additive and subtractive) and silicone-based composites. She also co-founded a company, Surgitate, on the design and fabrication of tactile surgical training platforms, in 2014.