The eXtended finite Element Method for 3D non-planar frictional cracks - Theoretical aspects and application to fretting fatigue

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Event details

Date 13.12.2012
Hour 12:1513:15
Speaker Prof. Anthony Gravouil
Location
GC C330
Category Conferences - Seminars
Three-dimensional crack growth simulations require both an accurate geometrical modeling of the crack and front shapes and a precise quantification of interface displacement and traction fields. Tribological fatigue like rolling fatigue, fretting fatigue involve three-dimensional crack problems in which the interfacial crack behavior is mainly governed by complex sequences of contact/friction states. In this context, enriched finite element methods (coupled for instance with a level set modeling of the possible non-planar crack shape) are very well suited to model discontinuous physical behaviors independently of a given initial mesh. These enrichments avoid the mesh compatibility of the crack with the bulk, the remeshing and the field interpolation when dealing with crack propagation modeling. However, many cases require to impose constraints on the enriched interfaces: Dirichlet boundary conditions, contact or frictional interfaces, etc... Unfortunately, imposing these constraints involves two drawbacks: On the one hand, it imposes to discretize the crack interface to address displacement and traction fields using interface elements based on bulk finite elements cut by the crack. Hence it involves a mesh dependency between the interface and the bulk. This work presents the key procedures to undertake the crack face contact problem when using X-FEM under a global-local approach. The use of the locally two-scale approach in a three field weak formulation ensures that sufficiently refined crack faces can be incorporated into the numerical models, avoiding an unaffordable refinement of the bulk mesh at the component level and thus keeping the spirit of the X-FEM. The need of the stabilization for the solution in the contact tractions is evidenced, especially for contact problems where sliding is important. For that purpose, a dedicated non-linear solver is introduced. A thorough numerical verification of the pro- posed methodology is presented. The combination of the three-scale X-FEM model and the non-linear solver enables the accurate resolution of the crack face frictional contact with a low computational cost and good stability properties. The application of the procedure to a 3D fretting fatigue test is then presented. The correlation with experimental testing is performed, taking into consideration the actual crack resulting from the tests by means of automated 3D crack geometry reconstruction. The contact state evolution is presented and gives an idea of the potential of the methodology developed, which is capable of analyzing several cracks simultaneously with high accuracy while keeping a reasonable computational cost thanks to the multi-scale approach. Such an approach can also be applied to a wide range of engineering applications implying complex frictional effects on 3D crack propagation.

Bio: Anthony Gravouil is Professor of Computational Mechanics and Structural Engineering at INSA de LYON, France. He has received his degrees from Ecole Normale Supérieure de Cachan, France (MS and Ph.D.). During his post-doc at Northwestern University (Chicago, USA), he developed the Extended Finite Element Method coupled with level sets for 3D crack propagation in collaboration with professor Ted Belytschko and Nicolas Moës. For 10 years, his fields of research at LamCoS laboratory (INSA de LYON, France) include the development of numerical methods efficient and robust (X-FEM) for the simulation of two-dimensional and three-dimensional crack propagation without remeshing (dynamic crack growth, fatigue crack growth with confined plasticity, tribological fatigue with contact and friction) in the team of professor Alain Combescure. These developments are made according to experimental validation (X-ray micro-tomography, 2D and 3D digital image correlation) for the identification of 3D crack growth laws. A second field of research concerns the development of space-time multi-scale methods for two-dimensional and three-dimensional transient nonlinear dynamics. The applications concern the simulation of crash and impact phenomena when multi-time scales effects occur. More recently, he developed reduced order modeling techniques related to these two areas: computationally efficient 3D fatigue crack propagation numerical models, space-time reduced order models for transient dynamics and engineering applications with frictional contact.

Practical information

  • General public
  • Free

Organizer

  • Prof. Nikolas Geroliminis & Prof. Katrin Beyer

Contact

  • Prof. Jean-François Molinari

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